[scatman]

hi keith ive scanned the car with the following errors,ive readjusted the vnt leaver both ways without any success ..
ive disconnected the egr vacuum and pluged it
i havnt disconnect the asv as yet
it is a vw caddy 1.9tdi 77kw bjb engine
here is the scan results
Address 01: Engine Labels: 03G-906-016-BKC.clb
Part No SW: 03G 906 016 DM HW: 028 101 188 2
Component: R4 1,9L EDC G000SG 6045
Revision: 12345678 Serial number: VWZ7Z0D1100582
Coding: 0050071
Shop #: WSC 35110 377 00161
VCID: 71E9241B68246AC916-8024

2 Faults Found:
16785 - EGR System
P0401 - 000 - Insufficient Flow
Freeze Frame:
RPM: 1449 /min
Torque: 36.0 Nm
Speed: 62.0 km/h
Load: 12.2 %
Duty Cycle: 14.7 %
Bin. Bits: 00001000
Mass Air / Rev.: 220.0 mg/str
Mass Air / Rev.: 505.0 mg/str

16683 - Boost Pressure Regulation
P0299 - 000 - Control Range Not Reached
Freeze Frame:

 

[scatman]

Hi all so I removed the turbo yesterday,I reset the stop screw so the vanes were not totally closed,now the actuator arm does not have the same travel and while using my vacuum pump I Only get to 12hg before it's at its limit of movement ,the actuator is also very easy to push the rod in ,does it sound like I may need a new actuator at all...

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[scatman]

can anyone help out please...

 

[scatman]

For those who are interested it was the vnt vanes closed fully ,I removed the turbo and reset them,and adjusted the actuator length as well ,all good now,drives like a new van...

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