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water pump leak and now stranded

1592 Views 7 Replies 4 Participants Last post by  Seatman
I have a 2002 jetta tdi and about a month ago I sent my car to my Father-in-law to replace the transmission filter. In doing so he tried to help out and filled the radiator resivoir with dextron antifreez. Causing things to turn brown and clog up. After a couple of days my thermostat warning light came on and started a main leak on the water pump seal. within two weeks I have had to add up to 2 gallons a day. Only able to drive about 20 miles before stoping to fill up again.
This has now led me to changing the water pump with the help of my Father-in-Law(Who has owend his own 4X4 shop for the past 35 years). While in the bay I noticed during TDC check the He had used the injection pump to Locate TDC causing the belt to jump one tooth. Without installing the IP lock pin he continued to rotate the pump jumping teeth untill he was at a full revolution "42 teeth".
After He saw my frustration. I put the components back together and did not get to the leaking water pump. Now the Engine will not start.
I have checked the fuel line to make sure I do not have an airlock. but in trying to suck the fuel back to the fuel filter. I have complete suction but no movement. the compression I'm using is not being lost even after 10+min. No fuel movement.
Do I need a new Injector pump or just a New Father-in Law and a water pump.
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But if the pump has been manually moved out of position, it won't be in alignment. I think that's the problem.

With the TB off and the rest of the stuff at TDC, set the pump with the lock hole. Just turn it clockwise (in normal wear direction), insert the pin, and install the belt. That's all it needs to be aligned since the rest is already at TDC. Do not loosen the gray hub on the pump! But you can remove the sprocket, just not the hub.
1 - 1 of 8 Posts
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