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Cylinder Head Bolt Tightening Specification
– Tighten the cylinder head bolts -1 through 10- in the sequence shown, in four stages as follows:
1 - Tighten using a torque wrench:
Stage I = 40 Nm
Stage II = 60 Nm
2 - Tighten further using a wrench:
Stage III = 1/4 additional turn (90°)
Stage IV = 1/4 turn (90°)
Bearing Cap Bolt 8 Nm + 90° turn
Camshaft Sprocket Bolt 25 Nm
Camshaft Sprocket Hub Bolt 100 Nm
Rocker Lever Shaft Bolt 20 Nm + 90° turn
Tensioning Roller Nut 20 Nm + 45° turn
 

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Welcome to the forum. welcometomyturbodies

You don't say which engine code but

Passat (05-11) 1,9D TDI PD 2005-09 Engine code: BLS

Cylinder head: Renew bolts: Yes
Stage I : 35 Nm
Stage II: 60 Nm
Stage III: 90°
Stage IV: 90°

Camshaft carrier/cap: 8 Nm + 90° Renew bolts: Yes
Camshaft/rocker cover: 10 Nm
Rocker shaft: 20 Nm + 90° Renew bolts: Yes
Inlet manifold to cylinder head: 22 Nm
Exhaust manifold to cylinder head: 25 Nm Renew bolts: Yes
Exhaust downpipe to manifold: 25 Nm Renew bolts: Yes
Tensioning Roller Nut: 20 Nm + 45° turn
Camshaft sprocket bolts: 25 Nm
 
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